THE MANUFACTURING SETUP
STEP 1: DYEING AND COLOR SELECTION
The first step is dyeing, which sets the foundation for the overall appearance of the garments. At ZARI, a strong emphasis is placed on color, considering it as a pivotal element. The choice of dyeing method largely depends on the desired color palette and the type of fabric being used.
STEP 2: FABRIC STITCHING
This is a crucial step where skilled tailors take over. They use cutting-edge sewing machines and techniques to bring the designs to life. Precise measurements and attention to detail are vital to ensure that each piece aligns with the approved designs. This phase demands a seamless coordination of skill and precision to transform the fabric into a tangible garment.
STEP 3: QUALITY CONTROL AND FINISHING
With the stitching done, the garments enter the quality control phase. A stringent quality checking team meticulously inspects each garment for any defects, inconsistencies, or imperfections. Once the garments pass the quality checks, the finishing touches are added. This could involve final adjustments to the fit, ironing to ensure a smooth appearance, and adding any last-minute details that enhance the overall aesthetic.
STEP 4: PACKAGING AND DISTRIBUTION
After passing through the quality control and finishing steps, the garments are ready for packaging. They are carefully folded, tagged with size labels and care instructions, and placed in appropriate packaging to protect them during transportation. Once packaged, the garments are ready for distribution to retail stores, online platforms, or directly to customers.